Retail Distribution

Retail — Multi-Brand Retailer

The Challenge

A multi-brand retailer was manually sorting goods for 180 stores per day with store-level accuracy below 95%. Incorrect store allocations caused stockouts at some locations and overstock at others. Labor costs were high with 60+ workers per shift, and expanding to serve additional stores was impossible without proportional headcount increases.

The MGM Solution

MGM deployed a Narrow Belt Sorter with intelligent store-level sortation logic and 500+ destination chutes. The system integrates with the retailer's ERP for automatic store allocation based on sales data and inventory levels. Route optimization algorithms group store deliveries by geographic zones for efficient truck loading.

Before
180
Stores/day
After
500+
Stores/day

Key Results

2.8xStore Coverage
99.95%Accuracy Rate
16 moROI Period
65%Labor Savings

What Made This Project Successful

🏪

Store-Level Sortation

Intelligent allocation logic ensured every item reached the correct store destination.

🗺️

Route Optimization

Geographic grouping of store destinations streamlined truck loading and delivery routes.

📊

ERP Integration

Real-time data sync with retail management system enabled automatic allocation adjustments.

📈

Scalable Growth

System capacity supports future store expansion without additional infrastructure investment.

Optimize Your Retail Distribution

Contact MGM to learn how store-level sortation can transform your supply chain.

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