High-density automated put wall sorting system featuring a multi-layer three-dimensional chute matrix. Engineered for maximum space utilization in order consolidation, batch picking, and returns processing. Each chute corresponds to a unique order or destination, enabling simultaneous fulfillment of hundreds of orders with unmatched efficiency.
| Parameter | Specification |
|---|---|
| Throughput | Up to 10,000 pcs/h |
| Sorting Accuracy | ≥ 99.99% |
| Parcel Weight Range | 3 g – 5 kg |
| Min Parcel Size | 50 × 50 × 3 mm |
| Max Parcel Size | 600 × 400 × 300 mm |
| Number of Chutes | 60 – 200+ (configurable) |
| Chute Layout | Multi-layer 3D matrix (2–4 tiers) |
| Induction Method | Automatic feeding with barcode scanning |
| Sorting Mechanism | High-speed divert arm / pusher |
| Control System | PLC with touchscreen HMI and WMS integration |
| Power Supply | 380V / 50Hz, 3-phase |
| Noise Level | ≤ 68 dB |
| Footprint | Customized to facility layout |
Manual order picking and consolidation is slow and error-prone, especially during peak seasons. The 3D Sorter automates the entire process, routing each item to its designated order chute at speeds up to 10,000 pieces per hour.
Traditional put walls consume valuable warehouse floor area. Our 3D multi-layer design maximizes vertical space with 2 to 4 tiers of chutes, achieving up to 200+ sorting destinations in a compact footprint.
Returns require individual inspection, grading, and re-routing — a labor-intensive process. The 3D Sorter streamlines reverse logistics by automatically sorting returned items by SKU, condition grade, and disposition.
Stack chutes vertically across 2–4 tiers to maximize sorting density per square meter. Achieve 200+ order destinations without expanding your facility footprint.
Direct API integration with major warehouse management systems. Real-time order status tracking and chute assignment with dynamic load balancing.
Advanced wave picking algorithms group orders intelligently. Process hundreds of orders simultaneously while maintaining 99.99% sorting accuracy.
Modular chute design allows easy expansion. Start with 60 chutes and scale to 200+ as your order volume grows. Reconfigure chute sizes for different product profiles.
Batch pick thousands of SKUs and let the 3D Sorter consolidate them into individual customer orders automatically. Eliminate manual sorting errors and accelerate same-day dispatch.
Sort returned items by SKU, condition grade (resellable, refurbish, recycle), and destination warehouse. Turn a cost center into a streamlined operation.
Handle polybags, shoeboxes, and hanging garments with gentle sorting mechanisms. Consolidate multi-item fashion orders with color and size variants accurately.
Contact our engineering team for detailed specifications, pricing, and a customized layout proposal for your facility.
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